Last Updated on 2025-02-20 by Anze
As an efficient and precise processing equipment, leather perforation machine is widely used in punching processing of various materials such as metal, plastic, leather, etc. Correct operation of the perforation machine can not only improve production efficiency, but also ensure the safety of the operator. This article will introduce the operation method of the perforation machine in detail and list some key precautions to help operators better master the use skills of the punching machine.
1. Basic composition of the perforation machine
The perforation machine is mainly composed of the fuselage, workbench, punch, mold, control system and other parts. The fuselage is the main structure of the perforation machine and supports other parts; the workbench is used to place the material to be processed; the punch is the key component for performing the punching action; the mold is used to determine the shape and size of the punching hole; the control system is responsible for controlling the various parameters and actions of the punching machine.
2. Operation method of the perforation machine
2.1 Preparation work
Before operating the perforation machine, a series of preparations need to be carried out to ensure that the equipment is in good working condition.
Check the equipment: First, it is necessary to check whether the various parts of the punching machine are intact, such as the punch, mold, transmission system, etc. At the same time, check whether the electrical system of the equipment is normal, such as power cord, control switch, etc.
Install the mold: According to the processing requirements, select the appropriate mold and install it on the punching machine. During the installation process, it is necessary to ensure that the mold is firmly fixed to avoid loosening or falling off during the punching process.
Adjust parameters: According to the thickness, hardness and other characteristics of the processing material, adjust the various parameters of the punching machine, such as punch stroke, punching speed, punching force, etc. The adjustment of these parameters is crucial to ensure the quality of punching and extend the life of the equipment.
2.2 Start the perforation machine
After completing the preparation work, you can start the punching machine for processing.
Turn on the power: First, you need to turn on the power switch of the punching machine to put the equipment into standby mode.
Start the motor: Then, start the motor of the punching machine to start the equipment. During the startup process, you need to pay attention to the operation of the equipment to ensure that there is no abnormal sound or vibration.
Adjust the working mode: According to the processing requirements, select the appropriate working mode. perforation machines usually have multiple working modes such as manual, semi-automatic and fully automatic, and operators can choose according to actual conditions.
2.3 Place the material
Place the material to be processed on the workbench and fix it. When placing the material, pay attention to the following points:
Material flatness: Make sure the surface of the material is flat and has no bumps to avoid affecting the quality of punching.
Accurate positioning: Accurately position the material under the mold according to the shape and size of the mold. This can be achieved by using tools such as positioning pins and clamps.
Fixed firmly: Use appropriate clamps or pressure plates to fix the material on the workbench to prevent movement or deformation during the punching process.
2.4 Perform the punching operation
After completing the material placement, the punching operation can be performed.
Press the pedal: In manual or semi-automatic mode, the operator needs to press the pedal of the punching machine to start the punching action. When pressing the pedal, the force needs to be moderate and stable to ensure the consistency of the punching depth and shape.
Observe the punching situation: During the punching process, the operator needs to closely observe the punching situation, such as whether the punch penetrates the material smoothly and whether the mold is damaged. If any abnormality is found, the machine should be stopped immediately for inspection and processing.
Collect finished products: After punching is completed, collect finished products in time and conduct quality inspection. If there are unqualified products, the reasons should be analyzed in time and corresponding measures should be taken to improve them.
2.5 Stop and clean up
After completing the processing task, it is necessary to stop and clean up.
Turn off the power: First turn off the power switch of the punching machine and cut off the power supply of the equipment.
Clean up the equipment: Clean up debris and oil stains on the workbench, mold, punch and other parts of the punching machine. This can be cleaned with tools such as brushes and vacuum cleaners.
Return tools: Return used tools such as clamps and positioning pins to the designated position for next use.
Record data: Record relevant data of this processing such as material type, thickness, number of punching, etc. for subsequent analysis and improvement.
3. Precautions for perforation machine
When operating a perforation machine, you need to pay attention to the following points to ensure safety and production efficiency:
3.1 Safe operation
Wear protective equipment: Operators should wear appropriate protective equipment such as safety helmets, protective glasses, gloves, etc. when operating a punching machine to prevent accidental injuries.
Keep the equipment clean: Regularly clean the debris and oil on the workbench, mold and other parts of the punching machine to prevent accidents such as slipping or electric shock.
Comply with the operating procedures: Strictly abide by the operating procedures and safety regulations of the punching machine. It is forbidden to change the equipment parameters or perform illegal operations without authorization.
3.2 Equipment maintenance
Regular inspection: Regularly check whether the various parts of the punching machine, such as the punch, mold, transmission system, etc., are working properly. If there is wear or damage, they should be replaced or repaired in time.
Lubrication and maintenance: Regularly lubricate and maintain the transmission system, sliding parts, etc. of the punching machine to reduce wear and extend the life of the equipment.
Clean environment: Keep the working environment of the punching machine clean and tidy to avoid debris and dust from damaging the equipment or affecting the processing quality.
3.3 Material selection
Understand the material properties: When selecting the processing material, you need to understand its properties such as hardness, toughness, thickness, etc. in order to select the appropriate mold and parameters for processing.
Reasonable stacking: The materials to be processed should be reasonably stacked and clearly marked to prevent confusion or misuse. At the same time, it is also necessary to pay attention to moisture-proof and sun-proof measures for the material to ensure its stable quality.
3.4 Quality Control
Setting parameters: According to the processing requirements and material characteristics, the various parameters of the punching machine, such as punch stroke, punching speed, punching force, etc., should be reasonably set to ensure the processing quality.
Regular calibration: The punching machine should be calibrated and adjusted regularly to ensure its processing accuracy and stability. This can be calibrated and adjusted using standard parts or detection tools.
Recording data: Record the relevant data of each processing, such as material type, thickness, number of punching, etc., for subsequent analysis and improvement of processing quality.
4.perforation machine plays an important role
As an important processing equipment, the perforation machine plays an important role in the punching processing of various materials such as metal, plastic, and leather. Correct operation of the punching machine can not only improve production efficiency, but also ensure the safety of the operator. This article introduces the operation method of the punching machine in detail and lists some key precautions, hoping to be helpful to the operator. In the future development, with the advancement of science and technology and changes in the market, the punching machine will continue to upgrade and improve to meet a wider range of needs and application scenarios.
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Some models are shipped assembled in the factory. Large equipment is packaged in several parts and an installation manual is provided. All equipment is equipped with user manuals in Chinese and English.
Customers can send someone to anze factory to learn or we send technical experts to provide on-site training
The machine should be fixed on a stable table and the environment should be kept clean and tidy to avoid contact with dust, static electricity, humidity, and chips to cause parts failure.
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Lead time varies depending on the order quantity and customization, typically ranging from 7 to 10 working days.If it is a custom leather punching machine order, it takes 1-2 months.
