In the furniture manufacturing industry, leather, as a high-end and comfortable material, is widely used in furniture products such as sofas, chairs, and beds. Leather punching technology is one of the key processes to improve the aesthetics, breathability, and comfort of furniture. This article will explore in depth a mechanical solution for furniture leather punching machine, including equipment selection, working principle, operation process, and optimization suggestions, in order to provide reference and reference for the furniture manufacturing industry.
1-the right leather punching machine
1.1 CNC leather punching machine
For punching of furniture leather, CNC leather punching machine is an ideal choice. It integrates CNC technology, automation technology and precision machinery technology, and can achieve efficient and accurate punching. CNC leather punching machine can automatically complete the whole process of pattern design, typesetting, positioning, punching, etc. through computer programming control, greatly improving production efficiency and processing accuracy.
2.2 Laser punching machine
Laser punching machine is another advanced leather punching equipment. It uses laser beam to melt leather at high temperature, vaporize and evaporate, thus forming holes in the leather. Laser punching machine has the advantages of fast processing speed, high precision, no need for molds, strong adaptability, etc. It is particularly suitable for punching furniture leather with small batches, multiple varieties and complex patterns.
2-Working principle of leather punching machine
2.1 Working principle of CNC leather punching machine
The working principle of CNC leather punching machine is based on CNC technology and mechanical punching principle. The CNC system controls the movement trajectory and speed of the punch so that the punch punches the leather according to the preset pattern and position to form the required hole shape. CNC leather punching machine has the advantages of high degree of automation, high processing precision and easy operation.
2.2 Working principle of laser punching machine
The laser punching machine uses the high energy density and instantaneous heating characteristics of the laser beam to locally heat the leather, causing it to melt, vaporize and evaporate quickly, thereby forming holes in the leather. The laser punching machine can process tiny holes through precise control and focusing of the laser beam, and does not need to contact the leather surface during the processing, avoiding scratches and damage that may be caused by traditional punching methods.
3-leather Punching machine operation process
3.1 Preparation
Place the furniture leather to be punched on the workbench of the punching machine and fix it in place. According to the design requirements, select the appropriate punching die or set the CNC program/laser parameters.
3.2 Setting leather punching machine parameters
According to the material, thickness and hardness of the leather, adjust the processing parameters of the punching machine or laser punching machine, such as punching pressure, speed, laser power, focal length, etc. Set the number, spacing, arrangement and pattern of punching holes.
3.3 Start leather punching machine
Start the punching machine or laser punching machine, perform trial punching or trial punching, and check whether the hole shape meets the design requirements. After confirmation, perform batch punching.
3.4 Inspection and sorting
After punching, check whether the holes on the leather are neat, burr-free, and burnt-free. Finish the punched leather and prepare for subsequent processing or assembly.
4-Optimization suggestions
4.1 Improve leather punching machine accuracy
Regularly maintain and calibrate the leather punching machine or laser punching machine to ensure the processing accuracy and stability of the equipment. Use high-precision sensors and control systems to improve the positioning accuracy and processing consistency of the equipment.
4.2 Expand the scope of application
According to different types of leather and different punching requirements, we develop various types of punching dies or laser parameter settings to meet a wider range of furniture leather punching processing needs.
4.3 Strengthen leather punching machine maintenance
Connect the punching machine or laser punching machine with other automated equipment (such as cutting machines, sewing machines, etc.) to form an automated production line to improve production efficiency and product quality. Through the optimized layout and collaborative operation of the automated production line, the seamless connection and efficient operation of the production process can be achieved.
4.4 Realize automated production
When selecting and using punching equipment, pay attention to environmental protection and energy-saving performance. Choose low-energy, low-noise, and pollution-free equipment models to reduce energy consumption and environmental pollution during the production process. At the same time, strengthen the recycling and utilization of waste leather and punching waste to achieve resource recycling and sustainable development.
Dongguan Anze Automation Equipment Co., Ltd. is located in Dongguan City,Guangdong Province. Founded in 2005, the company has been focusing on the punching industry for nearly 20 years and currently covers a comprehensive area of 5000 squaremeters. The company specializes in CNC leather punching machines, mould leather punching machines,leather bag punching machine,luggage leather punching machine,shoes leather punching machine,furniture leather punching machine and other equipment
